Industry Needs
In industries such as rail transit, energy, chemicals, aerospace, and military, there are often significant potential hazards. For instance, the energy and chemical industries face risks such as explosions and leaks, while the aerospace and military sectors have extremely high safety requirements. Therefore, timely and regulated inspections are essential. With the rapid development of digital technologies, intelligent solutions have become crucial for improving efficiency and ensuring safety. Smart inspection solutions have emerged in response to this need.
Work Scenario
Based on mobile internet and various IoT data collection methods, smart inspection solutions accurately obtain equipment identification information, standardize personnel operating procedures, and collect and upload data such as images, temperature, noise, and vibration in real-time. By conducting inspections, the operating status of equipment can be assessed in advance, allowing for the creation of more scientifically-based maintenance plans and significantly reducing the risks associated with "over-maintenance" or "under-maintenance."
Cilico’s Rail Transit Smart Inspection Solution:
This solution consists of three parts: smart hardware, client software, and a intelligent desktop platform. By leveraging advanced technologies such as IoT, cloud computing, and big data, it achieves paperless subway inspection operations, refined personnel management, and visualized data management.
System Structure:
Mobile Computer:
Integrates multiple modules including RFID readers, 1D or 2D barcode readers, temperature probes, infrared thermal imaging, vibration sensors, facial recognition, positioning modules, voice intercom, and wireless communication, enabling data collection, processing, storage, and real-time uploading.
Supports point inspection operations for RFID tags, 1D or 2D barcodes, temperature, vibration, sound, and location.
Utilizes wireless short-distance communication modules such as Bluetooth and WiFi to quickly collect data from intelligent sensors. The powerful wireless communication features enable real-time data upload and download.
Intelligent desktop Platform:
Key functions include report statistics, inspection management, basic management, fault management, and system settings.
Main users include managers, professional engineers, planners, and team leaders.
Client Software:
Handles inspector identity verification, task assignment, and completion of the entire inspection process. It allows timely submission of any faults discovered during inspections.
Main users are the inspectors.
Functional Advantages
Cilico's smart inspection solution, based on Mobile Computers, combines advanced hardware and intelligent software system to ensure that personnel reach designated locations on time, follow standardized operating procedures, and collect and upload data in real-time. The solution uses big data analysis to predict equipment status and provides scientific data support and decision-making basis for maintenance planning.
Safety Enhancement: Industries such as rail transit, energy, aerospace, and military are often in high-risk environments. Cilico’s Mobile Computers feature explosion-proof, durable, and high-performance characteristics, suitable for harsh environments. The high-resolution cameras and scanners on the PDA devices can quickly and accurately collect information about equipment, including status, temperature, and pressure, and upload it in real-time to a central server. This reduces the likelihood of personnel directly encountering hazardous environments, thereby improving work safety.
Efficiency Improvement: Traditional inspection methods typically require considerable time and effort. Cilico’s smart inspection solution automates and intelligently streamlines the inspection process, significantly saving labor costs and enabling quicker and more precise problem detection.
Data-Driven Management: Cilico’s smart inspection solution records and provides feedback on inspection data in real-time, generating inspection reports and data analysis. This helps enterprises understand equipment operating conditions, promptly address issues, and make informed decisions about equipment management and maintenance.
Remote Monitoring and Guidance: The smart inspection system supports remote monitoring and guidance functions. Managers can view inspection status and equipment conditions in real-time via the cloud platform and provide operational guidance to field personnel.